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SSI's
maximum production capacity for hot-rolled steel sheet
is 4 million tonnes per year. This is the greatest single-facility
capacity in Southeast Asia.
The process begins with high-quality steel slab. One piece
of slab, weighing 5-32 tonnes and 160-250 mm thick, is
heated in a furnace until it reaches a temperature of
1,250°C. The heated slab is rolled until it becomes
a steel sheet of 1.0 - 19.0 mm thick and 750 - 1,550 mm
wide and then coiled.
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Various
quality grades are produced to meet the varying needs
of clients. With one of the most state-of- the-art
technology in the world, SSI's hot rolling mill can produce
hot rolled steel sheet of 1.0 mm thick.
SSI's production of hot-rolled steel sheet may be characterized
as a stand-alone hot rolling mill of flat steel, comprising
two sections: |
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Slab |
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| Slab, raw material used
in the production, is weighed and measured
before lifted by a walking beam into a furnace. |
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Weight
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15 - 32
tonnes |
| Width |
800 -
1,550 mm |
| Thickness |
160 -
250 mm |
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Walking
Beam Reheating Furnace |
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| Modern furnance heats continuous
cast slabs to a rolling temperature of approximately
1,250-1,300°C, for 3-4 hours. This furnace
can process approximately 275 tonnes per hour. |
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High
Pressure De-Scaling Box |
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| After departing
the reheat furnance, the slab enters a high
pressure water spray descaling unit at a pressure
of 160 bars or 180 times atmospheric pressure
to remove oxide formed during reheating for
rolling in the roughing stands. |
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Vertical
Edger and Reversing Roughing Mill |
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| The slab with a clean surface
condition is subject to a vertical edger to
control its desired width, and a roughing
mill to reduce its thickness from 160-250
mm to 26-40 mm. These two machines work simultaneously,
passing back and forth over the slab from
five to seven times until the desired thickness
and width are obtained. Having completed this
stage, the output is referred to as steel
bar. |
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Coil
Box and Crop Shear |
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| Steel bar is longer and
thinner than steel slab. Consequently, the
surface of the steel exposed to air is greater,
as is the heat loss, which leads to rapid
stiffening. The advantage of the coil box
is to coil the steel bar and to provide a
nearly constant temperature. The bar's head
and tail ends that lose heat so rapidly are
sheared prior to entering the finishshing
mill. |
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Finishing
Mill |
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| The 7 finishing
stands reduce the bar's thickness to meet
customer specifications. |
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Cooling
Bed |
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| The steel strip is derlivered
across a cooling bed to reduce
the temperature from 1,000°C to approximately
650°C, thus maintaining the desied uniform
metallurgical properties. |
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Down-Coiler
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| The finished strip is then
coiled in a down-coiler, bound with a strapping
band, weighed, and given a product number.
Product samples are taken to measure output
quality. The coils are then stored until the
steel cools to room temperature. Finally we
have coiled hot-rolled steel sheet ready for
delivery to customers or futher processing. |
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Hot
Rolled Coil |
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Weight
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15 - 31
tonnes |
| Width |
750 -
1,550 mm |
| Thickness |
1.0-19.0
mm |
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| Hot Finishing Line is
an additional process whereby the quality of the hot-rolled
steel sheet in coils is modified to meet the usage needs
of the client, or the sheet is cut into pieces of the
weight requested by the customer. The hot finishing line
is also where surface quality and product dimensions are
inspected. Machinery on this line comprises: |
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Skin-Pass
Machine |
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| This machine gives the product
a fine surface finish, using rollers to press
the strip as it passes. It is also used to
cut the sheet into sections according to the
customer's weight specifications. |
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Shearing
Line Machine |
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| The main purpose of this
machine is to cut large sections of steel
into smaller coils as specified by the customer,
or to reshape these coils. |
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